A cost-effective, one-box machine controller: EtherCAT master and NC controller on a single fanless board.

EM4-Lite Board

EM4-Lite is a fanless Mini-ITX EtherCAT controller built on a powerful 4-core Intel® Atom® series processor with DDR5 memory. It runs SE-Master on real-time Linux together with a built-in NC controller for G-code execution. It controls up to 16 servo axes (9 interpolated) at a typical 500 µs cycle, and its DDR5 memory and dual 2.5 GbE LAN ports keep the hardware future-proof. When cost is the main constraint, EM4-Lite puts a complete machine controller in one 170 × 170 mm board.

Axes / interpolated axes

Typical EtherCAT cycle time

Fanless Mini-ITX board

Future-proof memory and dual LAN, plus M.2 expansion

PC-Class Compute, Machine-Controller Software

An x86 platform that carries the EtherCAT master and the NC controller, with no additional control hardware in the panel.

System Icon

System

  • Powerful 4-core Intel Atom series processor
  • DDR5 memory for future-proof performance, SATA storage, M.2 expansion
  • Real-time Linux (Preempt-RT or Xenomai)
  • Fanless Mini-ITX, 170 × 170 mm
  • TPM 2.0 security
  • 2× 2.5 GbE LAN for fast plant networking, USB 3.2, RS232/485
  • 12 VDC input
EtherCAT Master Features

EtherCAT Master Features

  • SE-Master, developed in-house by Sodick
  • Cyclic PDO exchange with Distributed Clocks
  • ETG.1500 Class A feature set
  • CoE, FoE, EoE and SoE mailbox protocols
  • CiA 402 drive profile, any servo vendor
  • Graphical configurator: ESI import, ENI export, live network scan and diagnostics
Schedule

Motion, PLC and NC Capabilities

  • Up to 16 servo axes, up to 9 interpolated (coordinated) axes
  • Built-in NC controller: G-code program execution with coordinated multi-axis motion

Flexible Software Architecture for Industrial Automation

EM4-Lite pairs SE-Master with an NC controller on real-time Linux, using the same SE-Master API as the rest of the KSMC-ECAT family.

EM4-Lite architecture: one fanless Mini-ITX board runs SE-Master and an NC controller on real-time Linux, with DDR5 memory and M.2/SATA storage, connects to the plant over 2.5 GbE and to drives over one EtherCAT port. Plant network 2x 2.5 GbE LAN EM4-Lite (Mini-ITX) NC Controller (G-code)16 axes / 9 interpolatedUser apps (SE-Master API)SE-Master (EtherCAT)Real-time Linux 4-core Intel Atom | DDR5 | 2x 2.5 GbE | fanless DDR5 memoryM.2 / SATADisplay Future-proof hardware 1x EtherCAT Servo 1Servo 2Servo nI/O Line topology
EM4-Lite architecture: SE-Master and the NC controller on real-time Linux, on one fanless Mini-ITX board, with DDR5 memory, dual 2.5 GbE plant connection and a single EtherCAT line.

USE CASE #1

Build Your Own Brilliance

Custom user applications

Develop your own control application on SE-Master and real-time Linux, with full access to EtherCAT network management and process data through the SE-Master API. Use the x86 headroom for your own vision, logging or analytics alongside it.

Ideal for: OEMs and engineers who want direct control of EtherCAT devices on standard PC hardware.

USE CASE #2

One Box, Whole Machine

NC controller and EtherCAT master together

Run G-code programs on the built-in NC controller, with coordinated motion on up to 9 interpolated axes and up to 16 servo axes over SE-Master, all in one fanless box. No second controller to stock, DDR5 memory for future-proof headroom, and 2× 2.5 GbE LAN for the plant network.

Ideal for: Laser cutting, robotics, cost-effective CNC-style machines, measurement systems and special-purpose machines with up to 9 interpolated axes.

EM4-Lite Technical Specifications

ProcessorPowerful 4-core Intel Atom series processor
MemoryDDR5
EtherCAT masterSE-Master (software)
Real-time OSRT-Linux (Preempt-RT or Xenomai)
AxesUp to 16 axes / 9 interpolated
EtherCAT cycle time500 µs (typical)
EtherCAT ports1
I/O interfacesDigital I/O, analog I/O and encoder through EtherCAT I/O modules
Connectivity2× 2.5 GbE, USB 3.2, SATA, RS232/485, M.2 expansion
DisplayTriple display support
SecurityTPM 2.0
SoftwareSE-Master, NC controller (G-code)
Form factorMini-ITX, 170 × 170 mm, fanless
Power supply12 VDC input; contact us for detailed electrical specifications

Typical Applications for EM4-Lite

Path following with the NC controller on one board

Coordinated multi-axis motion over EtherCAT

Deterministic EtherCAT cycles

x86 headroom and M.2 expansion beside real-time motion

Complete machine control without extra panel hardware

Motion, data logging and display in one box

EM4-Lite vs EM4: Which Industrial PC Controller Fits?

Both are Mini-ITX x86 platforms that run SE-Master. The difference is the software stack, cycle time, network redundancy and real-time OS choice.

EM4-LiteEM4
Processor4-core Intel Atom series6-core Intel Core i5
Cycle Time500 µs typical62.5 µs PDO cycle (best case, fastest in the family)
AxesUp to 16 / 9 interpolatedUp to 32 motors / 8 interpolated
EtherCAT Ports1 (line topology)2, cable redundancy
Real-Time OSRT-Linux (Preempt-RT or Xenomai)Windows + INtime, RT-Linux (Preempt-RT), RT-Linux (Xenomai)
SoftwareSE-Master + NC controller (G-code)SA Motion, PLC, MaCH NC, SmART HMI, OPC-UA (on Windows + INtime)
Best ForCost-effective NC machine controller in one boxFull machine controller with the fastest cycle and redundancy

Fully Tested EtherCAT Devices

The following devices have been fully tested with the EM4-Lite EtherCAT master. Because SE-Master supports the CiA 402 drive profile, other CiA 402 EtherCAT drives can also be used.

Manufacturer
Model
Type
Panasonic logo
MADHT1105B01
Servo drive
Yaskaway logo
SGD7S
Servo drive
Yaskaway logo
R88D-KNA5L
Servo drive
Yaskaway logo
NXECC202
IO Coupler
Omron logo
ID4342
IO Unit
Omron logo
OD4121
IO Unit
Fuji Electric logo
RYT401S7-VCS2
Servo drive
Leadshine logo
EL7-EC400F
Servo drive
Flexem logo
FV3S-R3-NA2R8
Servo drive
Beckhoff logo
EK1100
IO Coupler
Beckhoff logo
EL1004
IO Unit
Beckhoff logo
EL3001
IO Unit
Beckhoff logo
EL4001
IO Unit
Beckhoff logo
EL2004
IO Unit

More fully tested devices to come. If you have questions about the compatibility of any component, please contact us.

Frequently Asked Questions About EM4-Lite

EM4-Lite is a fanless Mini-ITX industrial controller from Sodick America’s KSMC-ECAT family. Built on a powerful 4-core Intel Atom series processor with future-proof DDR5 memory and dual 2.5 GbE LAN, it runs SE-Master on real-time Linux together with a built-in NC controller for G-code execution. It controls up to 16 servo axes (9 interpolated) at a typical 500 µs cycle.

Both are Mini-ITX x86 platforms that run SE-Master. EM4 uses a 6-core Intel Core i5, offers a best-case 62.5 µs PDO cycle, has two EtherCAT ports with cable redundancy, supports Windows + INtime as well as RT-Linux, and runs Sodick’s full software suite (SA Motion, RDI-L, IEC 61131-3 PLC, MaCH NC, SmART HMI, OPC-UA) on Windows + INtime. EM4-Lite uses a 4-core Intel Atom series processor and runs SE-Master with an NC controller on real-time Linux, at a 500 µs typical cycle on one EtherCAT port. It is the more cost-effective choice when G-code NC control is what the machine needs.

No. EM4-Lite runs SE-Master and a built-in NC controller on real-time Linux: G-code programs drive coordinated motion on up to 9 interpolated axes over EtherCAT, and the board connects to the plant over 2× 2.5 GbE. Sodick’s SA Motion, RDI-L, IEC 61131-3 PLC, MaCH NC, SmART HMI and OPC-UA run on EM4 (Windows + INtime); choose EM4 if your machine needs them.

No. EM4-Lite has a single EtherCAT port, so the network runs in a line topology without a redundant return path, and the dual-master configuration available on EM4 is not supported. If your machine needs cable redundancy, choose EM4, EM3 or EM3-Lite, all of which have two EtherCAT ports with cable redundancy.

EM4-Lite is drive-vendor agnostic. SE-Master supports the CiA 402 drive profile, so any CiA 402 EtherCAT servo drive can be used, from any vendor and in any mix, along with standard EtherCAT I/O. The graphical configurator imports ESI files, exports the ENI network configuration and provides live network scan and diagnostics. Contact us to confirm a specific device.

EM4-Lite fits machines that need a complete controller in one box when cost is a deciding factor: laser cutting, robotics, semiconductor equipment, vision systems, measurement systems and high-end automation. Its x86 headroom, M.2 expansion and dual 2.5 GbE leave room for vision and logging alongside real-time motion.

EM4-Lite runs from a 12 VDC input. Detailed electrical specifications are provided during the project sizing conversation. Contact Sodick America or Motax Solutions with your axis count, required cycle time and enclosure details and our engineers will confirm the electrical and mechanical requirements for your build.

Let Us Size One of Your Machines

No one designs in a controller from a slide deck. Send us a few details and our engineers will come back with a platform recommendation, a software bundle and a quotation for your volume.

  • Number of axes, and how many are interpolated
  • Required cycle time
  • Drive and I/O vendors you use
  • Annual machine volume